
向暉機械,高精度數控磨床
Xianghui Machinery, Ingenuity to Achieve High Quality
安徽向暉機床制造有限公司是專業(yè)生產數控磨床的技術企業(yè)。專業(yè)研發(fā)、制造、銷售龍門平面磨、線軌磨、滑塊磨、成型溝道磨、定制磨床等一系列數控機床。我們的質量方針和目標:以高于國際、國內標準及客戶要求,建立內部的質量保證體系,實施全面、全程質量管理。公司現(xiàn)擁有的加工與檢測設備,對機械加工、裝配、出貨等全方位的各個環(huán)節(jié)進行嚴格質量管控。
Anhui Xianghui Machine Tool Manufacturing Co., Ltd. is a technical enterprise specializing in the production of CNC grinding machines. It specializes in research and development, manufacturing and sales of gantry plane mill, line rail mill, slider mill, forming channel mill, customized grinding machine and a series of CNC machine tools. Our quality policy and objectives: To be higher than international and domestic standards and customer requirements, the establishment of internal quality assurance system, the implementation of comprehensive, full-scale quality management. The company now has processing and testing equipment, mechanical processing, assembly, shipping and other all-round aspects of strict quality control.
Series:STAR-CHEAD
平面磨加工中心/線軌磨加工中心/斜插磨加工中心/滑塊磨加工中心
Plane Grinding Center/Line Rail Grinding Center/Oblique Insert Grinding Center/Slider Grinding Center
Series STAR-CHEAD平面磨削系列
Series STAR-CHEAD Surface Grinding Series
臥頭 Decumbent head
?三軸以準直儀為檢測標準,確保加工及裝配工藝符合標準要求。
?Collimator is used as the testing standard for three axes to ensure that the processing and assembly process meet the standard requirements.
?由高精密液靜壓導軌選配研磨雙V滑軌為滑動介質組合而成,能完全吸收垂直負載油壓驅動,進給移動順暢。
?It is composed of high-precision hydrostatic guide rail and grinding double V slide rail as sliding medium, which can fully absorb vertical load oil pressure drive and move smoothly.
?砂輪主軸左右橫向移動采用滾柱式滑軌,移動精度高,可長期確保砂輪主軸左右橫向移動之精度,亦可降低機臺維修成本。
?The grinding wheel spindle transversely moves to the left and right with roller type slide rail, which has high moving precision, can ensure the accuracy of the grinding wheel spindle transversely moves to the left and right for a long time, and can also reduce the maintenance cost of the machine.
?磨床每個重要接觸面均采用人工刮研的方式,保證磨床的精度。
?Every important contact surface of the grinding machine adopts manual scraping and grinding to ensure the accuracy of the grinding machine.
?數控系統(tǒng):采用德國西門子為主控制系統(tǒng)。
?CNC system: Siemens of Germany is used as the main control system.
?原裝進口光柵:升降傳動采用精密級滾柱線軌搭配高精密螺桿作精確定位進給,加裝高解析度光學尺(Opt.)做閉回路設計,配合CNC控制系統(tǒng)。
?Imported grating: The lifting transmission adopts precision grade roller rail with high precision screw for precise positioning feed, and is equipped with high resolution optical ruler (Opt.) for closed loop design and CNC control system.
?液靜壓電主軸:主軸采用液體懸浮動靜壓軸承支撐,承載能力強、潤滑介質具有阻尼減振和均化誤差的作用,主軸剛性好、震動小、回轉精度高。
?Hydrostatic motorized spindle: The spindle is supported by liquid suspension hydrostatic bearing, which has strong bearing capacity. Lubricating medium has the function of damping vibration reduction and error equalization. The spindle has good rigidity, small vibration and high rotation accuracy.
Series STAR-CHEAD線軌磨削系列
Series STAR-CHEAD Line Rail Grinding Series
門型橫梁; 滑座; 主軸箱; 自動校直裝置(氣缸)
Portal beam; Slide seat; Headstock; Automatic straightening device (cylinder)
?一體式設計,配合二次回火以及時效處理消除應力,具高穩(wěn)定、高剛性特點。
?Integrated design, with secondary tempering and aging treatment to eliminate stress, with high stability and high rigidity.
?進口高精密級滾珠絲桿,且經中周波熱處理及精度研磨,各軸施與預拉減少熱伸長,重復定位精度高。
?Imported high-precision ball screw, and after medium cycle heat treatment and precision grinding, each shaft is pre-stretched to reduce thermal elongation, and the repeated positioning accuracy is high.
?重載型滑塊,耐重負荷及壽命比一般同型機增加30%;另增保持器減少噪音,使機器加工精度更為穩(wěn)定、耐重負荷及壽命比一般同型產品增加65%~80%。
?Heavy-duty slider, heavy load resistance and service life increase by 30% compared with general machines of the same type; Additional retainer reduces noise, makes machining accuracy more stable, resists heavy load and life increases by 65% ~ 80% compared with common products of the same type.
?直線電機:X軸直線電機驅動,功率損耗小、快移速度高、2μ高精度(24小時);X軸位移速度為30-50m/min。
?Linear motor: X-axis linear motor drive, low power loss, high speed, 2μ high precision (24 hours); The displacement velocity of X-axis is 30-50m/min.
三面同時磨削:立臥采用動靜壓主軸、立頭雙軸和臥頭三面同時磨削高效、精準、穩(wěn)定。
Simultaneous grinding on three sides: vertical and horizontal use dynamic and static pressure spindle, vertical double-shaft and horizontal three-side grinding at the same time is efficient, accurate and stable.
自動精準校直:自主研發(fā)專利的“零件自動校直裝置",提高零件定位精度,并實現(xiàn)高效的批量生產需求。
Automatic and precise alignment: The patented "automatic alignment device for parts" is independently developed to improve the positioning accuracy of parts and meet the requirements of efficient mass production.
標配4軸光柵:立臥軸、修砂軸搭配原裝進口分辨率0.0001mm的光柵尺,加工進給可達次微米等級。
Standard 4-axis grating: Vertical and horizontal shaft, sand repairing shaft are matched with original imported grating ruler with resolution of 0.0001 mm, and the processing feed can reach sub-micron level.
Series STAR-CHEAD斜插磨削系列
Series STAR-CHEAD Oblique Insert Grinding Series
修砂裝置; 主軸箱(箱); 自動校直裝置(氣缸); 直線電機
Sand repairing device; Spindle box (box); Automatic straightening device (cylinder); Linear motor
?整體高剛性:一體式雙龍門框架(立柱和橫梁整體結構)多層筋板的底座結構;
?Overall high rigidity: The base structure of multi-layer rib plate of integrated double gantry frame (integral structure of columns and beams);
?精準校直:采用側面承靠形式,工件螺絲的固定方法,提高零件定位精度,并實現(xiàn)高效的批量生產需求。
?Accurate alignment: Adopt side bearing form and fixation method of workpiece screws to improve the positioning accuracy of parts and achieve efficient mass production requirements.
?直線電機:X軸直線電機驅動,功率損耗小,快移速度高,2u高精度(24小時):X軸位移速度為30-50m/min。
?Linear motor: X-axis linear motor drive, low power loss, high speed, 2u high precision (24 hours): X-axis displacement speed of 30-50m/min.
?電主軸:采用高速大扭矩電主軸、油氣潤滑電主軸,響應性能快、過載能力強
?Motorized spindle: High speed and high torque motorized spindle, oil and gas lubricated motorized spindle, fast response performance and strong overload ability
?四球道兩面同時磨削:立臥式采用電主軸、立頭雙軸交又固定式兩面同時磨高效、精準、穩(wěn)定
?Simultaneous grinding on both sides of four fairways: Vertical and horizontal motorized spindle, vertical and fixed double-axis grinding on both sides at the same time is efficient, accurate and stable
?原裝進口光柵尺:四軸馬達標配西門子服電機,搭配四軸光柵0.0001mm光學尺,加工進給次微米等級。
?Imported grating ruler: Four-axis horse standard with Siemens clothing motor, with four-axis grating 0.0001 mm optical ruler, processing feed sub-micron level.
Series STAR-CHEAD內溝成型磨床滑塊磨削系列
Series STAR-CHEAD Internal Groove Forming Grinding Machine Slider Grinding Series
伺服電機; 單門型橫梁; 滾珠導軌; 底座搭配直線電機
Servo motor; Single door beam; Ball guide rail; The base is matched with linear motor
?整體高剛性:一體式龍門框架(立柱和橫梁整體結構)多層筋板的底座結構;
?Overall high rigidity: The base structure of multi-layer rib plate of integrated gantry frame (integral structure of columns and beams);
?高速電主軸:采用高精密高轉速電主軸,主軸采用歐洲異步交流定轉子,響應性能快、過載能力強。采用油氣潤滑,并輔之良好的動平衡,實現(xiàn)高轉速和高剛性的完美結合。
?High-speed motorized spindle: High-precision high-speed motorized spindle, the spindle uses European asynchronous AC stator and rotor, fast response performance, strong overload capacity. Adopt oil and gas lubrication, supplemented by good dynamic balance, realize the perfect combination of high speed and high rigidity.
?直線電機:X/Y軸直線電機驅動,功率損耗小、快移速度高、2μ高精度(24小時);
?Linear motor: X/Y-axis linear motor drive, low power loss, high speed, 2 μ high precision (24 hours);
?三軸光柵:三軸搭配原裝進口0.0001mm光學尺,X/Y/Z三軸位移速度為60/60/15m/min,精準定位,加工給進可達次微米等級。
?Three-axis grating: Three-axis with imported 0.0001 mm optical ruler, X/Y/Z three-axis displacement speed of 60/60/15m/min, precise positioning, processing feed can reach sub-micron level.
?批量加工:一次性裝夾多個滑塊,高效批量生產。
?Batch processing: Clamping multiple sliders at one time, efficient batch production.
咨詢:135 2207 9385
內溝成型磨床-高速主軸規(guī)格表
Inner groove forming grinding machine——high-speed spindle specification table
Item | Unit | SC-700A Single high frequency and high speed spindle | SC-700A Dual high frequency and high speed spindle |
Type 700 | Type 700 | ||
Axial stroke | |||
X-axis stroke | mm | 1220 | 1220 |
Y-axis stroke | mm | 800 | 700 |
Z-axis stroke | mm | 120 | 120 |
Trackal form | |||
X-axis | type | Schneeberger/THK/Rexroth | |
Y-axis | type | Schneeberger/THK/Rexroth | |
Z axis | type | Schneeberger/THK/Rexroth | |
Transmission mode | |||
X-axis | type | Linear motor | |
Y-axis | type | Linear motor | |
Z axis | type | Linear motor | |
Spindle | |||
Spindle speed | rpm | 20000-60000 | |
Spindle taper | type | - | |
Outer diameter of spindle | mm | 100-170 | |
Sand repairing shaft | |||
Rotational speed | rpm | 3000 | |
Axis diameter | mm | 52 |
Item | Unit | SC-700A Single high frequency and high speed spindle | SC-700A Dual high frequency and high speed spindle | ||
Type 700 | Type 700 | ||||
Motor | |||||
Spindle motor | kw | 7.3-23 | |||
X-axis motor | Nm/N | 30 | |||
Y-axis motor | Nm | 30 | |||
Z-axis motor | Nm | 15.1 | |||
Sand repairing motor | Nm | 8.3 | |||
Table size | |||||
Permanent magnet electromagnetic disk length × width × quantity | mm | (選配)610x 120x1 (Optional) 610x 120x1 | (選配)610x120x1 (Optional) 610x120x1 | (選配)620x 150x1 (Optional) 620x 150x1 | (選配)620x200x1 (Optional) 620x200x1 |
Feed speed/precision | |||||
三軸加工進給(G01)(X/Y/Z) Three-axis machining feed (G01) (X/Y/Z) | mm/min | 16000/1500/1500 | |||
Y-axis and Z-axis feed accuracy | mm | 0.001 | |||
Optical ruler | |||||
Optical ruler resolution | mm | 0.0001 | |||
Number of optical ruler axes | Shaft | 2 | 4 |
平面磨技術規(guī)格MACHINE SPECIFICATION SC系列型號:2-4米、4-8米、8-13米龍門磨床
Technical Specification for Surface Grinding SC Series Model: 2-4m, 4-8m, 8-13m Gantry Grinding Machines
SC-2012 | SC-3016 | SC-4021 | SC-4026 | SC-4512 | SC-5026 | SC-5034 | SC-6012 | SC-6034 | SC-6535 | SC-7034 | SC-7035 | SC-8034 | SC-9034 |
1000x2000 | 1200x3000 | 1600-4100 | 2100-4100 | 1000x4600 | 2100+5100 | 2100-5100 | 1000x6000 | 2600-6100 | 2600-6600 | 2600-7100 | 2600-7100 | 2600-8100 | 2600+9100 |
2000 | 3000 | 4000 | 4000 | 4500 | 5000 | 5000 | 6000 | 6000 | 6500 | 7000 | 7000 | 8000 | 9000 |
2350 | 3350 | 4350 | 4350 | 4850 | 5350 | 5350 | 6350 | 6350 | 6850 | 7350 | 7350 | 8350 | 9350 |
1200 | 1600 | 2100 | 2600 | 1200 | 2600 | 3400 | 1200 | 3400 | 3500 | 3400 | 3500 | 3400 | 3400 |
500 | 800 | 1000 | 1000 | 500 | 1000 | 1000 | 500 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 |
500 | 800 (heightened by 1100) | 850 (heightened by 1200) | 1000 (heightened by 1200) | 500 500 | 1000 (heightened by 1200) | 1000 (heightened by 1200) | 500 | 1000 (heightened by 1200) | 1000 (heightened by 1200) | 1000 (heightened by 1200) | 1000 (heightened by 1200) | 1000 (heightened by 1200) | 1000 (heightened by 1200) |
1200 × 700 | 1650x 1100 (heightened by 1650 x 1350) | 2150x 1100 (increased by 2150 x 1550) | 2650x1400 (heightened by 2650 x1600) | 1200×700 1200 × 700 | 2650x1400 (heightened by 2650 x1600) | 3450x1400 (heightened by 3450 x1600) | 1200x700 | 3450x1400 (heightened by 3450 x1600) | 3550x1400 (heightened by 3550 x1600) | 3450x1400 (heightened by 3450 x1600) | 3450x1400 (heightened by 3450 x1600) | 3550x1400 (heightened by 3550 x1600) | 3450x1400 (heightened by 3450 x1600) |
0-5 | |||||||||||||
0-2 | |||||||||||||
Stepless speed change (proportional valve) | |||||||||||||
9-22-150 | 10-22-150 | 10-26-200 | 10-26-200 | 10-22-150 | 10-22-150 | ||||||||
0-1000 (variable frequency adjustable) | 0-1000 (variable frequency adjustable) | 0-1000 (variable frequency adjustable) | 0-1000 (variable frequency adjustable) | 0-1000 (variable frequency adjustable) | 0-1000 (variable frequency adjustable) | 0-1000 (variable frequency adjustable) | 0-1000 (variable frequency adjustable) | 0-1000 (variable frequency adjustable) | |||||
No standing head | 0-1500 (variable frequency adjustable) | 0-1500 (variable frequency adjustable) | 0-1500 (variable frequency adjustable) | No standing head | 0-1500 (variable frequency adjustable) | 0-1500 (variable frequency adjustable) | No standing head | 0-1500 (variable frequency adjustable) | |||||
No standing head | ± 70 ° | ± 70 ° | ± 70 ° | No standing head | ± 70 ° | ± 70 ° | No standing head | ±70° | |||||
Double V guide rail | Double V guide rail | Double V guide rail | Double V guide rail | Double V guide rail | Double V guide rail | Double V guide rail | Double V guide rail | Double V guide rail | |||||
No standing head | 400x127x60 | 400x127x70 | 400x127x70 | No standing head | 400x127x70 | 400x127x70 | No standing head | 400x127x70 | |||||
500x203x80 | 600*203*120 | 600*203*120 | 600*203*100 | 500x203x80 | 600*203*100 | 600*203*100 | 500x203x80 | 600*203*100 | |||||
約2000 About 2000 | 約5300 About 5300 | 約9100 About 9100 | 約10000 About 10,000 | 約5000 About 5000 | 約12800 About 12,800 | 約18900 About 18,900 | 約8000 About 8000 | 約22190 About 22,190 | 約23100 About 23,100 | 約25480 About 25,480 | 約25480 About 25,480 | 約28770 About 28,770 | 約38900 About 38,900 |
約14000 About 14,000 | 約27000 About 27,000 | 約38000 About 38,000 | 約41000 About 41,000 | 約23000 About 23,000 | 約45000 About 45,000 | 約63000 About 63,000 | 約30000 About 30,000 | 約69000 About 69,000 | 約75000 About 75,000 | 約77000 About 77,000 | 約77000 About 77,000 | 約82000 About 82,000 | 約90000 About 90,000 |
線軌磨技術規(guī)格MACHINE SPECIFICATION SC系列型號:SC-5020、SC-7020
Technical Specification of Rail Mill SC Series Model: SC-5020, SC-7020
型號:SC-5020
Model No.: SC-5020
Item | Unit | Specifications (optional customization) | |
Machining range | Workbench area (front and back * left and right) | mm | 6000/8000/10000*800 |
Maximum grinding area (front and back * left and right) | mm mm | 4560*150 | |
Disk area | mm | 4560*12 (Type 25) | |
Maximum workbench load (including disk) | kg | 4500 | |
Distance from disk surface to worktop | mm | 207.8 | |
Dual spindle spacing | mm | Min.500-Max. 760 | |
Distance from above grinding wheel to magnetic table (Z axis) | mm | Min.180-Max.240 | |
Distance from lower edge of grinding wheel to magnetic table (auxiliary shaft) | mm | Min.28-Max.320 | |
Double spindle | Motor | kW | 22 |
Spindle form | Hydrostatic spindle | ||
Spindle speed | rpm | 0~1500 | |
X Feed (Workbench) | Grinding wheel (outer diameter * thickness * inner diameter) | mm | 600x18 ~ 65x304.8 |
Stroke | mm | 5500 | |
Track | Type 45 ball rail | ||
Feed rate | m/min | 30-50 | |
Motor | Kw | AKM150-W-B8-KK2-NH6-6.0 | |
Drive | Linear motor | ||
Y/V Feed (Vertical Twin Shaft) | Stroke | mm | 300 |
Ball screw (diameter * pitch) | mm | 40*5P | |
Motor | kW | 2 | |
Moving speed | m/min | 8 | |
Minimum set unit | mm | 0.001 | |
Track | Type 55 roller slide rail | ||
Dimensions | Machine size (excluding water machine accessories) | mm | 14660 Length * 3650 Width * 2800 Height |
Occupied space | mm | 15000 Length * 6000 Width * 4000 Height | |
Box size (without water machine accessories) | mm | 15000 Length * 4100 Width * 3200 Height | |
Weight | Machine weight (excluding water machine accessories) | kg | About 30,000 (subject to final delivery) |
Item | Unit | Specification | |
Z-axis Up and Down (Vertical Roller) | Stroke | mm | 115 |
Ball screw (diameter * pitch) | mm | 32*5P | |
Servomotor | kW | 2 | |
Moving speed | m/min | 8 | |
Minimum set unit | mm | 0.001 | |
Track | Type 45 roller slide rail | ||
Grinding wheel dresser | Grinding wheel (outer diameter * thickness * inner diameter) | mm | (120*40*52) Distribution rail size |
Maximum speed | rpm | 0-1500 | |
Servomotor | kW | 2 | |
Spindle form | Bearing spindle | ||
Horizontal auxiliary spindle | Spindle form | Hydrostatic spindle | |
Motor | kW | 11 | |
Spindle speed | rpm | 0-1500 | |
Grinding wheel (outer diameter * thickness * inner diameter) | mm | 405*50*127 | |
Horizontal countershaft front and back feed (A-axis) | Stroke | mm | 300 |
Ball screw (diameter * pitch) | mm | 40*5P | |
Servomotor | kW | 2 | |
Moving speed | m/min | 8 | |
Minimum set unit | mm | 0.001 | |
Track | kW | Type 55 roller slide rail | |
Horizontal auxiliary shaft up and down feed (C-axis) | Stroke | m/min | 300 |
Ball screw (diameter * pitch) | mm | 40*5P | |
Servomotor | kW | 2 | |
Reduction ratio | 1:5 | ||
Moving speed | m/min | 2 | |
Minimum set unit | mm | 0.001 | |
Track | Type 55 roller slide rail |
斜插磨技術規(guī)格MACHINE SPECIFICATION SC系列型號:SC-4530
Technical specification of inclined insert mill SC series model: SC-4530
Name | Item | Unit | Specification |
X-axis | Track | Linear track | |
X-axis stroke | mm | 5000 (slider processing 4100) | |
Feed rate | M/min | 40 | |
Linear motor | Kw | AKM150-W-B8-KK2-NH6-6.0 | |
Drive | Linear motor | ||
Y1/Y2 axis | Single stroke | mm | 700 |
Feed rate | mm/min | 6000 | |
Motor | Kw | 2 | |
Minimum set unit | mm | 0.001 | |
Z1, Z2 axis | Vertical feed stroke | mm | 300 |
Feed rate | mm/min | 6000 |
Name | Item | Unit | Specification |
Z1, Z2 axis | Motor power | Kw | 2 |
Minimum set unit | mm | 0.001 | |
Reduction ratio | 1:5 | ||
Vertical dressing shaft | Spindle form | 軸承式主軸直徑52mm Bearing spindle diameter 52mm | |
Motor | Kw | 2 | |
Vertical spindle | Spindle form | Motorized spindle | |
Dimensions of grinding wheels | mm | Outside diameter middle 355-middle 410 × thickness 12 ~ 25 × inner diameter φ 203 | |
Spindle speed | rpm | 0-2500 | |
Motor | Kw | 7.5 | |
Mechanical weight | Kg | 38000 | |
Controller system | Siemens |
滑塊磨技術規(guī)格MACHINE SPECIFICATION SC系列型號:SC-600、SC-800、SC-1000
Technical specification of slider mill SC series models: SC-600, SC-800, SC-1000
Item | Unit | Specification |
X/YZ-axis stroke | mm | 600*900*200 |
Distance from spindle end face to worktable top | mm | 100-350 |
Distance from spindle center to column | mm | 250 |
Dimensions of workbench | mm | 600*560 |
Magnetic table area of worktable | mm2 | 600*300 |
Maximum bearing capacity of worktable | KG | 300 |
Spindle bore | mm | M22*2 |
Maximum speed of spindle | m/min | 1000-40000 |
主軸功率(S1/s6) Spindle power (S1/s6) | KW | 10/11.5 |
主軸扭矩(S1/s7) Spindle torque (S1/s7) | mm | 5.4/6.2 |
Fast displacement of X/Y/Z axis | m/min | 60/60/15 |
Feed rate | m/min | 5-10 |
兩軸伺服電機型號(Y/Z) Two-axis servo motor model (Y/Z) | 1FK7084/1FK7083/1FK7063 | |
兩軸伺服電機功率(Y/Z) Two-axis servo motor power (Y/Z) | kW | 3.3/2.3 |
兩軸伺服電機扭矩(Y/Z) Torque of two-axis servo motor (Y/Z) | Nm | 10.5/7.3 |
Item | Unit | Specification |
Positioning accuracy implementation standard | mm | GB/T5228-2007 |
Positioning accuracy X-axis (with grating ruler) | mm | 0.004 Full stroke |
Positioning accuracy Y-axis (with grating ruler) | mm | 0.004 Full stroke |
Positioning accuracy Z-axis (with grating ruler) | mm | 0.003 Full stroke |
Repeated positioning accuracy X-axis (with grating ruler) | mm | 0.002 |
Repeated positioning accuracy Y-axis (with grating ruler) | mm | 0.002 |
Repeated positioning accuracy Z-axis (with grating ruler) | mm | 0.002 |
Total height of machine tool | mm | 2400 |
Covered area | mm2 | 2850*2950 |
Machine weight | T | 6 |
Air pressure | Kg/(cm)2 | 6 |
Electricity consumption of machine tools | KVA | 20 |